Wednesday, September 12, 2007

finite element ansysis














Finite element analysis (FEA) is a computer simulation technique used in engineering analysis. It uses a numerical technique called the finite element method (FEM). There are many finite element software packages, both free and proprietary[edit] Finite element analysis
In general, there are three phases in any computer-aided engineering task:
Pre-processing – defining the finite element model and environmental factors to be applied to it
Analysis solver – solution of finite element model
Post-processing of results using visualization





Pre-processing
The first step in using FEA, pre-processing, is constructing a finite element model of the structure to be analyzed. The input of a topological description of the structure's geometric features is required in most FEA packages.[3] This can be in either 1D, 2D, or 3D form, modeled by line, shape, or surface representation, respectively, although nowadays 3D models are predominantly used. The primary objective of the model is to realistically replicate the important parameters and features of the real model.[3] The simplest mechanism to achieve modeling similarity in structural analysis is to utilize pre-existing digital blueprints, design files, CAD models, and/or data by importing that into an FEA environment. Once the finite element geometric model has been created, a meshing procedure is used to define and break up the model into small elements. In general, a finite element model is defined by a mesh network, which is made up of the geometric arrangement of elements and nodes. Nodes represent points at which features such as displacements are calculated. FEA packages use node numbers to serve as an identification tool in viewing solutions in structures such as deflections. Elements are bounded by sets of nodes, and define localized mass and stiffness properties of the model. Elements are also defined by mesh numbers, which allow references to be made to corresponding deflections or stresses at specific model locations.[3]

Analysis (computation of solution)
The next stage of the FEA process is analysis. The FEM conducts a series of computational procedures involving applied forces, and the properties of the elements which produce a model solution. Such a structural analysis allows the determination of effects such as deformations, strains, and stresses which are caused by applied structural loads such as force, pressure and gravity.

Post-processing (visualization)
These results can then be studied using visualization tools within the FEA environment to view and to fully identify implications of the analysis. Numerical and graphical tools allow the precise location of data such as stresses and deflections to be identified.

Applications of FEA to the mechanical engineering industry
A variety of specializations under the umbrella of the mechanical engineering discipline such as aeronautical, biomechanical, and automotive industries all commonly use integrated FEA in design and development of their products. Several modern FEA packages include specific components such as thermal, electromagnetic, fluid, and structural working environments. In a structural simulation FEA helps tremendously in producing stiffness and strength visualizations and also in minimizing weight, materials, and costs. FEA allows detailed visualization of where structures bend or twist, and indicates the distribution of stresses and displacements. FEA software provides a wide range of simulation options for controlling the complexity of both the modeling and the analysis of a system. Similarly, the desired level of accuracy required and the associated computational time requirements can be managed simultaneously to address most engineering applications. FEA allows entire designs to be constructed, refined, and optimized before the design is manufactured. This powerful design tool has significantly improved both the standard of engineering designs and the methodology of the design process in many industrial applications.[4] The introduction of FEA has substantially decreased the time taken to take products from concept to the production line.[4] It is primarily through improved initial prototype designs using FEA that testing and development have been accelerated.[5] In summary, the benefits of FEA include increased accuracy, enhanced design and better insight into critical design parameters, virtual prototyping, fewer hardware prototypes, a faster and less expensive design cycle, increased productivity, and increased revenue.[4]

Computer-aided design and finite element analysis in industry
The ability to model a structural system in 3D can provide a powerful and accurate analysis of almost any structure. 3D models, in general, can be produced using a range of common computer-aided design packages. Models have the tendency to range largely in both complexity and in file format, depending on 3D model creation software and the complexity of the model's geometry. FEA is a growing industry in product design, analysis, and development in engineering. The trend of utilizing FEA as an engineering tool is growing rapidly. The advancement in computer processing power, FEA, and modeling software has allowed the continued integration of FEA in the engineering fields of product design and development. In the past, there have been many issues restricting the performance and ultimately the acceptance and utilization of FEA in conjunction with CAD in the product design and development stages. The gaps in compatibility between CAD file formats and FEA software limited the extent to which companies could easily design and test their products using the CAD and FEA combination, respectively. Typically, engineers would use specialist CAD and modeling software in the design of the product and then wish to export that design into a FEA package to test. However, those engineers who depended on data exchange through custom translators or exchange standards such as IGES or STEP cite occasional reliability problems causing unsuccessful exchange of geometry.[6] Thus, the creation of many models external to FEA environments was considered to be problematic in the success of FEA.
The current trend in FEA software & industry in engineering has been the increasing demand for integration between solid modeling and FEA analysis. During product design and development engineers require automatic updating of their latest models between CAD and FEA environments. There is still a need to improve the link between CAD and FEA, making them technically closer together. However, the demand for unitary CAD-FEA integration coupled with the improved computer and software developments has introduced a more robust and collaborative trend where compatibility problems are beginning to be eliminated. Designers are now beginning to introduce computer simulations capable of using pre-existing CAD files, without the need to modify and re-create models to suit FEA environments.[6]

Current FEA trends in industry
Dynamic modeling
There is increasing demand for dynamic FEA modeling in the heavy vehicle industry. Many heavy vehicle companies are moving away from traditional static analysis and are employing dynamic simulation software. Dynamic simulation involves applying FEA in a more realistic sense to take into account the complicated effects of analyzing multiple components and assemblies with real properties.

Modeling assemblies
Dynamic simulation, used in conjunction with assembly modeling, introduces the need to fasten together components of different materials and geometries. Therefore, CAE tools should have comprehensive capabilities to easily and reliably model connectors, including joints that allow relative motion between components, rivets, and welds. Typical MSS models are composed of rigid bodies (wheels, axles, frame, engine, cab, and trailer) connected by idealized joints and force elements. Joints and links may be modeled as either rigid links, springs, or dampers in order to simulate the dynamic characteristics of real truck components.[7] Force transfer across assembly components through connectors makes them susceptible to high stresses. It is simpler and easier to idealize connectors as rigid links in these systems. This idealization provides a basic study of assembly behavior in terms of understanding system characteristics; engineers must model joining parameters like fasteners accurately when performing stress analysis to determine how failures might take place.[6] "Representing connectors as rigid links assumes that connectors transfer loads across components without deforming and undergoing stress themselves. This unrealistic idealization yields incorrect predicted stresses in the regions local to the connectors, the exact locations where part failures will most likely initiate."[6] Understandably, the detailed inclusion of every connection point and/or mechanism in an assembly is impractical to model.[6] Therefore, improved representations of fasteners that are simple to use yet reliable should be investigated for use on a case-by-case basis.[6]





Current modeling techniques in industry
Engineers at Leyland Trucks currently model their trucks using specialist dynamic FEA software. Each model contains a flexible body and chassis, springs, roll bars, axles, cab and engine suspension, the steering mechanism, and any frequency-dependent components such as rubber mounts. Extra details such as brakes and out-of-balance engine forces can be included on an "as-needed" basis.[8]
Dynamic FEA simulation enables a variety of maneuvers to be accurately tested. Tests such as steady-state cornering, roll-over testing, lane changing, J-turns, vibration analysis, collisions, and straight-line braking can all be conducted accurately using dynamic FEA. Non-linear and time-varying loads allow engineers to perform advanced realistic FEA, enabling them to locate critical operating conditions and determine performance characteristics.
As a result of the improved dynamic testing capabilities, engineers are able to determine the ultimate performance characteristics of the vehicle's design without having to take physical risks. As a result of dynamic FEA, the need for expensive destructive testing has been lessened substantially.[8]

FEA and the truck industry
The truck industry is becoming more like other industries such as the automotive industry with regard to FEA's involvement in the design process.[8] However, due to the unique need by truck manufacturers to provide a variety of different body configurations, it is unlikely that trucks will ever move to the unitary streamlined FEA integration process, as seen in the automotive industry.[8] The design process hasn't reached the required level of maturity where it can be simulation-driven. Furthermore, the traditional design philosophy of the tried-and-tested truck designing techniques taking precedence is still held strong across the truck industry.[8] Although the industry remains far from adopting






ANSYS from Wilde FEA
View ANSYS Product Range
ANSYS is an extremely popular, class-leading modular suite of FEA software used across a broad spectrum of industries. Its open & flexible simulation solutions provide a common platform for fast, efficient & cost-effective product development, from design concept to final-stage testing & performance validation. View Capabilities Chart.
ApplicationsSuitable for FEA requiring flexible but powerful capabilities, including customisation options using the versatile ANSYS Parametric Design Language (APDL). Solvers available for structural, thermal, dynamic, electromagnetic & fluid-flow analysis in 2D and 3D, including multiphysics applications. Complementary modules include design optimisation, fatigue analysis and geometry generation capabilities. View Nonlinear Capabilities Paper (5 MB).
CAD IntegrationPopular native CAD formats are supported in addition to SAT, Parasolid & IGES. Bi-directional associativity & parameterisation is available via the ANSYS Workbench Environment. Click here for a Demonstration (Flash Movie)Download our FREE 'Fundamental FEA Concepts & Applications' manual (1MB). This is a guidebook for the use & applicability of ANSYS Workbench simulation tools that includes valuable information on the basic concepts of finite element analysis.
DeveloperANSYS Inc., USA: http://www.ansys.com/
Why Choose Wilde FEA to Supply Your ANSYS System?Having used ANSYS within our FEA consulting business for almost 20 years, you will be assured of our technical knowledge. All of our sales team are qualified engineers who can understand and identify your analysis requirements & recommend appropriate products at the most competitive price.






ANSYS from Wilde FEA
View ANSYS Product Range
ANSYS is an extremely popular, class-leading modular suite of FEA software used across a broad spectrum of industries. Its open & flexible simulation solutions provide a common platform for fast, efficient & cost-effective product development, from design concept to final-stage testing & performance validation. View Capabilities Chart.
ApplicationsSuitable for FEA requiring flexible but powerful capabilities, including customisation options using the versatile ANSYS Parametric Design Language (APDL). Solvers available for structural, thermal, dynamic, electromagnetic & fluid-flow analysis in 2D and 3D, including multiphysics applications. Complementary modules include design optimisation, fatigue analysis and geometry generation capabilities. View Nonlinear Capabilities Paper (5 MB).
CAD IntegrationPopular native CAD formats are supported in addition to SAT, Parasolid & IGES. Bi-directional associativity & parameterisation is available via the ANSYS Workbench Environment. Click here for a Demonstration (Flash Movie)Download our FREE 'Fundamental FEA Concepts & Applications' manual (1MB). This is a guidebook for the use & applicability of ANSYS Workbench simulation tools that includes valuable information on the basic concepts of finite element analysis.
DeveloperANSYS Inc., USA: www.ANSYS.com
Why Choose Wilde FEA to Supply Your ANSYS System?Having used ANSYS within our FEA consulting business for almost 20 years, you will be assured of our technical knowledge. All of our sales team are qualified engineers who can understand and identify your analysis requirements & recommend appropriate products at the most competitive price.






human skull analysis from scanned data


• Total displacements and von-
Mises stress results were
obtained.
• The peak stress of 6.3MPa was
predicted to occur between the
occipital condyle and foramen
magnum. The maximum
displacement of 0.28mm
occurred at the tip of the
occipital bone.
• Results courtesy of Anthony
Whelan, Surgical Training
Centre, Royal College of
Surgeons, Ireland
Von Mises stress
contours (above) and
total displacement.










HEAT TRANSFER










Heat Transfer
The transfer of heat is normally from a high temperature object to a lower temperature object. Heat transfer changes the internal energy of both systems involved according to the First Law of Thermodynamics.
Heat transfer from a cold to a hotter region










Matlab Guide to Finite Elements: An Interactive Approach - by Peter Issa Kattan-- This book explores the numerical implementation of Finite Element Analysis using the computer program MATLAB, which is very popular today in engineering and engineering education. The book contains a short tutorial on MATLAB as well as a systematic strategy for the treatment of finite element methods.
Schaum's Outline of Finite Element Analysis - by George R. Buchanan-- If you want top grades and thorough understanding of finite element analysis, this powerful study tool is the best tutor you can have! It takes you step-by-step through the subject and gives you accompanying related problems with fully worked solutions.
Finite Elements for Electrical Engineers - by Peter P. Silvester, Ronald L. Ferrari-- This third edition of the principal text on the finite element method for electrical engineers and electronics specialists presents the method in a mathematically undemanding style, accessible to undergraduates who may be encountering it for the first time. Like the earlier editions, it begins by deriving finite elements for the simplest familiar potential fields, and then formulates finite elements for a wide range of applied electromagnetics problems.
The Finite Element Method in Electromagnetics - by Jianming Jin-- A comprehensive collection of the methods for the discretization of electromagnetic problems. A systematic treatment of the finite element method
Finite Elemet Analysis (FEA) , Finite Element Methods (FEM)
Trends in Finite Element Analysis -- Finite Elemet Analysis FEA as a Design Tool - examples, Finite Elements Design/Analysis Strategy, Electromechanical Systems
Finite Elements - Course Syllabus (Purdue) -- Finite Element Method in Design and Optimization, Introduction to Finite Element Method (FEM), Introduction to ANSYS FEA Engineering Analysis Software, Computer-Aided Design and Optimization
CAD and Finite Element Analysis -- FE Mesh (FEM), FEA Stress Models, FEA Accuracy, Primary FEA Assumptions, Primary FEA Matrix Costs
Transformation of Coordinate Systems -- Geographic Coordinate System Transformation Methods, Geographic Coordinate System Transformation Formulas, Abridged Molodenski Transformation, Helmert Transformation
Coordinate System Transformation -- Equations for converting between cartesian and cylindrical coordinates, Equations for converting between cylindrical and spherical coordinates, Equations for converting between cartesian and spherical coordinates
Transient Response Analysis -- First order systems, Second Order Systems, Overdamped System, Underdamped System
Transient Analysis of a Cantilever Beam -- Damped Response of the Cantilever Beam, Command File Mode of Solution
Nonlinear Finite Element Modeling of Corrugated Board -- Finite Element Models - FEM , Twisting Test Finite Element Mesh
Damping Equations -- What are damping functions?, Inverse Logarithmic Fades
Finite Element Analysis -- Finite Element Analysis Hardware and software, An introduction to Finite Element Analysis
Matrix Algebra -- Review of Matrix Algebra for FEM, Eigenvalues and eigenvectors, Inverse Matrices
Nonlinear FEA of piezoelectric transducers -- Finite Element Analysis of Piezoelectric Materials, The limitations of FEA packages with respect to piezoelectric materials, General FEA questions
Introduction to Finite Element Methods FEM -- FEM in different fields of applications, History of FEM, FEM and other numerical methods
FEM Accuracy -- Finite Element Method - Accuracy Improvement by Using Both E and H Formulations with Applications to Waveguide Discontinuity Problems
The open Finite Element Project -- Finite element stress analysis (FEM) is a standard tool for engineers to check mechanical properties of parts they construct. The theory behind (linear) FEM is known since many years, and these algorithms need only a modest amount of processing power
A New Finite Element Formulation for Electromechanics -- A new finite element formulation for the solution of electromechanical boundary value problems is presented. As opposed to the standard formulation that utilizes a scalar electric potential as nodal variables, this new formulation implements a vector potential from which components of electric displacement are derived.
Applying FEA to Perform Heat Transfer Calculations -- Applying FEA to Perform Heat Transfer Calculations to Increase the Utility of IR Thermography
FEA Applications -- Heat Transfer Analysis by FEA, Thermal-Stress Analysis by FEA
Syllabus : Introduction to FEM, Review of Matrix Algebra, Stiffness Matrix for Spring Element; Finite Elements Equations, Assembly of Stiffness Matrices, Bar and Beam Elements. Linear Static Analysis, Linear Static Analysis; Bar Element, Distributed Load; Transformation of Coordinate Systems; Element Stress, Beam Elements, Distributed Load, Frame Analysis, Two-Dimensional Problems, Review of the Basic Theory in 2-D Elasticity, Stiffness Matrices for 2-D Problems; Distributed Loads; Stress Calculation; FE Modeling and Solution Techniques, Plate and Shell Elements, Plate Theory, Shell Theory and Shell Elements, 3-D Elasticity; FE Formulation, Element Formulation; Solids of Revolution; Axisymmetric Elements; Structural Vibration and Dynamics, Dynamic, Equations, Free Vibration Analysis, Damping; Modal Equations; Frequency Response Analysis, Transient Response Analysis